Modern POL-EKO thermostatic chamber for testing bulletproof vests

In the world of personal protection, there is no room for compromise. Manufacturers of bulletproof vests must carry out tests in accordance with the latest requirements of the NIJ 0101.06 standard, which defines rigorous testing conditions. This standard requires, among others:

• testing both the smallest and largest ballistic inserts,
• using ballistic clay (plasticine) with dimensions of 610×610 mm and a weight of approximately 70 kg,
• conducting tests at elevated temperatures of 50°C and 70°C.

To ensure reliable test results, a thermostatic chamber with high load capacity and stable temperature control is essential – such as the solution developed by POL-EKO. Ballistic testing is not just a laboratory procedure – it is a process that directly impacts the safety of officers and soldiers. Thanks to the POL-EKO thermostatic chamber, it is possible to precisely condition ballistic panels and clay, ensuring consistent results and the highest quality of the final product.

For many years, POL-EKO has been designing laboratory equipment individually tailored to the needs of clients from the scientific, industrial, and defense sectors. The company produces both heating and cooling units, offering comprehensive solutions for precise environmental control in laboratory and industrial applications. In this project, the company developed a thermostatic chamber for ballistic testing that fully complies with the NIJ 0101.06 requirements. The project was carried out in close cooperation with the client’s team – from needs analysis, through conceptual design, to implementation of the final solution. The main challenges included:

• High operating temperatures (50°C and 70°C) – ensuring stable and uniform temperature throughout the entire chamber volume.
• Load capacity ≥ 90 kg – required for heavy ballistic clay blocks (610×610 mm, approx. 70 kg).
• Temperature uniformity – guaranteeing repeatable and reliable test results.
• Optimized working space – allowing for the testing of different ballistic sample sizes.
• Modern touchscreen control panel with data recording – enabling easy operation and documentation of test results.

The implementation of the POL-EKO thermostatic chamber brought the bulletproof vest manufacturer a number of significant and measurable benefits. First and foremost, the company achieved full compliance with the NIJ 0101.06 standard, which means that all tests can be carried out under conditions precisely reflecting certification guidelines. As a result, the obtained test results are completely reliable, repeatable, and accepted in ballistic certification processes.

Another major advantage was achieving complete independence in testing processes. The client’s laboratory gained the ability to condition ballistic panels and clay internally, without the need to outsource testing to external facilities. This greatly shortened testing times and allowed better work scheduling, as tests can now be conducted on demand according to production schedules and certification requirements.

Thanks to the large working space and high load capacity of the shelves, the laboratory was also able to increase its efficiency and flexibility. The POL-EKO thermostatic chamber allows the simultaneous preparation of several samples in different test configurations, which speeds up operations and optimizes resource use. This has made it possible to handle more projects in less time, without compromising accuracy or repeatability of results.

Equally important is the fact that the device was designed for long-term operation. The chamber is characterized by industrial durability and resistance to intensive use, which translates into lower maintenance costs and fewer service interruptions. Its stable performance and reliability enable the client to fully focus on research activities without worrying about technical limitations.

In addition, the advanced touchscreen control panel with data recording and export functions enables convenient documentation of test processes and easy generation of certification reports. This functionality not only improves workflow comfort but also ensures transparency of the testing process, which is crucial during audits and certification procedures.

As a result, the implementation of the POL-EKO thermostatic chamber allowed the manufacturer to significantly increase laboratory efficiency, shorten test durations, and enhance the quality and reliability of results, directly contributing to a competitive advantage in the ballistic protection industry.

The thermostatic chamber project for ballistic laboratories demonstrates that POL-EKO is not only a manufacturer of laboratory equipment but also a technological partner. The company stands out through:

• an individual approach to every project,
• flexible design modifications,
• close cooperation with clients from concept to final testing,
• extensive experience in creating custom-made equipment.

This flexibility and precision enable POL-EKO to build trust and maintain its position as a leader in the field of thermostatic chambers and specialized equipment for research and industrial laboratories.

The example of the thermostatic chamber for testing bulletproof vests confirms that POL-EKO is a true partner in developing innovative and safe technologies. The company designs solutions tailored to the real needs of its clients, combining precision, durability, and functionality. With this approach, POL-EKO not only provides equipment – it delivers a technological advantage that supports industries where quality and safety are non-negotiable.

Are you looking for a thermostatic chamber tailored to your testing requirements? Contact us – we will prepare a solution perfectly suited to your needs.